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Little Bear Produce Finds Success with Value-Added Line

Jul 11, 2024

EDINBURG, TX – based Little Bear Produce has proven during its 38 years of existence that adapting to a changing produce environment has long been its calling card.

In fact, the company has its roots in Vineland, NJ, where it still has a family operation, but expanded to Texas in the mid-1980s to satisfy the need of a customer. Its latest evolution went live in early 2022 with the development of a value-added line that has proven to be both challenging and rewarding, leading to continued success for the company.

James Bassetti III, the company’s chief operating officer, recently took The Produce News down Memory Lane to explain how the company got to where it is today, and the strides it is making to ensure it continues to evolve to fit the needs of its customers.

His father and mother, Jimmy and Diane Bassetti, grew up in produce families in Vineland, NJ, where vegetable production from spring to fall was the leading business for the community. At the request of a Canadian customer, Jimmy took a trip to South Texas to explore the opportunity for year-round produce sourcing in 1984, and soon he and Diane had moved to the area and began J&D Produce (named after their first initials) as a brokerage house sourcing year-round produce for the customers of their seasonal New Jersey operation. “For two years, they bought and sold produce and serviced their customers back East,” James Bassetti said.

The family brain trust realized it wouldn’t be too long before their East Coast retail customers would want to cut out the middleman and deal directly with the source. They took a leap of faith, purchased a packing facility and were soon working with local farmers and leasing their own land under the Little Bear Produce brand, with J&D Produce serving as the parent company.

“They started with a line of wet veg,” said Bassetti of his parents. “Beets, kale, collard greens, cabbage.”

Over time they expanded that line and also added onions and melons from the same South Texas growing district. Eventually, they branched out geographically to add more diversity to their portfolio and to service their customers throughout the year on a consistent basis. Currently, Little Bear Produce boasts that it has 7,000 acres of farms across three countries and four states.

Bassetti noted that it has retail customers for its fresh commodity produce stretching from the Midwest to the Northeast with a substantial following in Canada and most of the major metropolitan areas in those regions, including Montreal, Toronto, Chicago, Boston, and Philadelphia, to name a few.

The company’s COO said that the commodity business is an excellent base for Little Bear Produce and still makes up the lion’s share of its business.

But the company has not rested on its laurels.

“In late 2019, we noticed that the fresh cut trend was continuing to gain momentum and we thought we ought to move in that direction,” Bassetti said, noting that they did the legwork, laid the foundation and were ready to launch in early 2020. “Consumers were looking for more convenient options and it seemed like the next logical step for our list of commodities.”

That plan was quickly upset by the emergence of the coronavirus and the pandemic that ensued. The next two years were spent traversing the many challenges that COVID-19 brought with it, leaving little time to start a new product line.

“We ended up going live with our value-added products in February of 2022,” said Bassetti. “We’ve gone through the paces, but it’s been a great learning experience and we have experienced growth.”

He said it took a little time to find their rhythm but once they did sales took off and the product line has been expanded. In fact, in June of 2023, Little Bear Produce shut down its value-added facility for about five months to expand it to keep up with its business. “We went back live in November of 2023 with increased capacity and ready to further expand our line.”

The initial line included many bagged greens and kale, including collard greens, and a Fresh Greens Trio pack. The new expansion includes items such as bagged arugula and bagged spinach. Bassetti said the company’s approach is to move slowly into new items, establishing a niche and solving the “pain points” that its customers are experiencing.

“We see a lot of future opportunities, but we are treading lightly,” he said. “We are moving carefully and trying to repeat the success we have had on the fresh commodity side of the business.”

There are a lot of big players in the value-added, fresh-cut business and Little Bear Produce wants to pick and choose the areas in which it competes. “We feel that an attractive attribute that we offer that others don’t is that we are the farmers. We are not purchasing this product from others but growing it ourselves,” he said.

Bassetti said that allows for a reduction in lead time, a fresher product and longer shelf life. “We control the supply chain,” he offered.

The company also concentrates its sales of the fresh-cut product to Texas and nearby states. He noted that washing, cutting and bagging fresh produce does reduce its shelf life and the closer the proximity to your customer, the better it is for the consumer. Little Bear continues to expand that customer list and recently hired industry veteran Barrett Ortego, who was with California-based organicgirl, as its lead fresh cut salesperson.

When they first got into the fresh cut business, Bassetti said they were warned that the sales volume of greens would be quite significant during the holidays. “We were forewarned but the uptick in sales of collards and kale were still amazing. It did surprise us,” he said, reasoning that there is a lot of population diversity in the big cities of Texas with people who come from the South and grew up on southern cooking. “Our sales in November and December were truly remarkable, and they were buying in 1- and 2-pound packages, which is a lot of greens,” he said.

Looking down the road, Little Bear Produce wants to continue to expand its product line and find the next kale or collard that is ready to experience an explosion in sales growth. He said that’s the questions that everyone is focused on. “We don’t know what it’s going to be,” he said. “We just have to continue to focus on solving the problems of our customers and their consumers. The next big thing is going to vary depending on where your customers are. I think it will be tailored to specific areas.”

Little Bear Produce is also dipping its toes into the organic produce water as Bassetti said there is clearly growing demand.

He sees more and more retailers trying to carry just one line of unique, niche items such as rainbow chard. “It does seem to be the organic shopper who is drawn to these unique and other healthier options,” he observed.

Article provided by The Produce News.